toes/src/server/apps.ts

import type { App as SharedApp, AppState } from '@types'
import type { Subprocess } from 'bun'
import { DEFAULT_EMOJI } from '@types'
import { appendFileSync, existsSync, mkdirSync, readdirSync, readFileSync, realpathSync, renameSync, symlinkSync, unlinkSync, writeFileSync } from 'fs'
import { join, resolve } from 'path'
import { appLog, hostLog, setApps } from './tui'

export type { AppState } from '@types'

export const APPS_DIR = process.env.APPS_DIR ?? resolve(join(process.env.DATA_DIR ?? '.', 'apps'))
export const TOES_DIR = process.env.TOES_DIR ?? join(process.env.DATA_DIR ?? '.', 'toes')
export const TOES_URL = process.env.TOES_URL ?? `http://localhost:${process.env.PORT || 3000}`

const HEALTH_CHECK_FAILURES_BEFORE_RESTART = 3
const HEALTH_CHECK_INTERVAL = 30000
const HEALTH_CHECK_TIMEOUT = 5000
const LOG_RETENTION_DAYS = 7
const MAX_LOGS = 100
const MAX_PORT = 3100
const MIN_PORT = 3001
const RESTART_DELAYS = [1000, 2000, 4000, 8000, 16000, 32000]
const SHUTDOWN_TIMEOUT = 10000
const STABLE_RUN_TIME = 60000
const STARTUP_TIMEOUT = 30000

const _appPorts = new Map<string, number>()
const _apps = new Map<string, App>()
const _availablePorts: number[] = []
const _listeners = new Set<() => void>()

let _shuttingDown = false

export type App = SharedApp & {
  consecutiveHealthFailures?: number
  healthCheckTimer?: Timer
  isHttpApp?: boolean
  lastRestartTime?: number
  manuallyStopped?: boolean
  proc?: Subprocess
  restartAttempts?: number
  shutdownTimer?: Timer
  startupTimer?: Timer
}

type LoadResult = { pkg: any, error?: string }

export const allApps = (): App[] =>
  Array.from(_apps.values())
    .sort((a, b) => a.name.localeCompare(b.name))

export const getApp = (dir: string): App | undefined =>
  _apps.get(dir)

export const runApps = () =>
  allAppDirs().filter(isApp).forEach(startApp)

export const runningApps = (): App[] =>
  allApps().filter(a => a.state === 'running')

export function getLogDates(appName: string): string[] {
  const dir = logDir(appName)
  if (!existsSync(dir)) return []

  return readdirSync(dir)
    .filter(f => f.endsWith('.log'))
    .map(f => f.replace('.log', ''))
    .sort()
    .reverse()
}

export function readLogs(appName: string, date?: string, tail?: number): string[] {
  const file = logFile(appName, date ?? formatLogDate())
  if (!existsSync(file)) return []

  const content = readFileSync(file, 'utf-8')
  const lines = content.split('\n').filter(Boolean)

  if (tail && tail > 0) {
    return lines.slice(-tail)
  }
  return lines
}

export function initApps() {
  initPortPool()
  setupShutdownHandlers()
  rotateLogs()
  createAppSymlinks()
  discoverApps()
  runApps()
}

export function onChange(cb: () => void) {
  _listeners.add(cb)
  return () => _listeners.delete(cb)
}

export function removeApp(dir: string) {
  const app = _apps.get(dir)
  if (!app) return

  // Clear all timers
  clearTimers(app)

  if (app.state === 'running')
    app.proc?.kill()

  // Release port if assigned
  if (app.port) {
    releasePort(app.port)
  }

  _apps.delete(dir)
  update()
}

export function registerApp(dir: string) {
  if (_apps.has(dir)) return // Already registered

  const { pkg, error } = loadApp(dir)
  const state: AppState = error ? 'invalid' : 'stopped'
  const icon = pkg.toes?.icon ?? DEFAULT_EMOJI
  const tool = pkg.toes?.tool
  _apps.set(dir, { name: dir, state, icon, error, tool })
  update()
  if (!error) {
    runApp(dir, getPort(dir))
  }
}

export function renameApp(oldName: string, newName: string): { ok: boolean, error?: string } {
  const app = _apps.get(oldName)
  if (!app) return { ok: false, error: 'App not found' }

  if (_apps.has(newName)) return { ok: false, error: 'An app with that name already exists' }

  if (!/^[a-z][a-z0-9-]*$/.test(newName)) {
    return { ok: false, error: 'Name must start with a letter and contain only lowercase letters, numbers, and hyphens' }
  }

  const oldPath = join(APPS_DIR, oldName)
  const newPath = join(APPS_DIR, newName)

  // Stop the app if running
  const wasRunning = app.state === 'running'
  if (wasRunning) {
    clearTimers(app)
    app.proc?.kill()
    app.proc = undefined
    if (app.port) releasePort(app.port)
    app.port = undefined
    app.started = undefined
  }

  try {
    renameSync(oldPath, newPath)
  } catch (e) {
    return { ok: false, error: `Failed to rename directory: ${e instanceof Error ? e.message : String(e)}` }
  }

  // Transfer port mapping to new name
  const oldPort = _appPorts.get(oldName)
  if (oldPort !== undefined) {
    _appPorts.delete(oldName)
    _appPorts.set(newName, oldPort)
  }

  // Update the internal registry
  _apps.delete(oldName)
  app.name = newName
  app.state = 'stopped'
  app.manuallyStopped = false
  app.restartAttempts = 0
  _apps.set(newName, app)

  update()

  // Restart if it was running
  if (wasRunning) {
    startApp(newName)
  }

  return { ok: true }
}

export function startApp(dir: string) {
  const app = _apps.get(dir)
  if (!app || (app.state !== 'stopped' && app.state !== 'invalid')) return
  if (!isApp(dir)) return

  // Clear flags when explicitly starting
  app.manuallyStopped = false
  app.error = undefined
  runApp(dir, getPort(dir))
}

export async function restartApp(dir: string): Promise<void> {
  const app = _apps.get(dir)
  if (!app) return

  // Stop if running
  if (app.state === 'running' || app.state === 'starting') {
    stopApp(dir)

    // Poll until stopped (with timeout)
    const maxWait = 10000 // 10 seconds
    const pollInterval = 100
    let waited = 0

    while (_apps.get(dir)?.state !== 'stopped' && waited < maxWait) {
      await new Promise(resolve => setTimeout(resolve, pollInterval))
      waited += pollInterval
    }

    if (_apps.get(dir)?.state !== 'stopped') {
      throw new Error(`App ${dir} failed to stop after ${maxWait}ms`)
    }
  }

  // Start the app
  startApp(dir)
}

export function stopApp(dir: string) {
  const app = _apps.get(dir)
  if (!app || app.state !== 'running') return

  info(app, 'Stopping...')
  app.state = 'stopping'
  app.manuallyStopped = true
  update()

  // Clear health check timer
  if (app.healthCheckTimer) {
    clearInterval(app.healthCheckTimer)
    app.healthCheckTimer = undefined
  }

  // Start shutdown timeout - escalate to SIGKILL if needed
  startShutdownTimeout(app)

  app.proc?.kill()
}

export function updateAppIcon(dir: string, icon: string) {
  const { pkg, error } = loadApp(dir)
  if (error) throw new Error(error)

  pkg.toes ??= {}
  pkg.toes.icon = icon
  saveApp(dir, pkg)
}

const clearTimers = (app: App) => {
  if (app.startupTimer) {
    clearTimeout(app.startupTimer)
    app.startupTimer = undefined
  }
  if (app.shutdownTimer) {
    clearTimeout(app.shutdownTimer)
    app.shutdownTimer = undefined
  }
  if (app.healthCheckTimer) {
    clearInterval(app.healthCheckTimer)
    app.healthCheckTimer = undefined
  }
}

const formatLogDate = (date: Date = new Date()) =>
  date.toISOString().slice(0, 10)

const info = (app: App, ...msg: string[]) => {
  appLog(app, ...msg)
  app.logs?.push({ time: Date.now(), text: msg.join(' ') })
}

const logDir = (appName: string) =>
  join(APPS_DIR, appName, 'logs')

const logFile = (appName: string, date: string = formatLogDate()) =>
  join(logDir(appName), `${date}.log`)

const isApp = (dir: string): boolean =>
  !loadApp(dir).error

const update = () => {
  setApps(allApps())
  _listeners.forEach(cb => cb())
}

function allAppDirs() {
  return readdirSync(APPS_DIR, { withFileTypes: true })
    .filter(e => e.isDirectory() && existsSync(join(APPS_DIR, e.name, 'current')))
    .map(e => e.name)
    .sort()
}

function createAppSymlinks() {
  for (const app of readdirSync(APPS_DIR, { withFileTypes: true })) {
    if (!app.isDirectory()) continue
    const appDir = join(APPS_DIR, app.name)
    const currentPath = join(appDir, 'current')
    if (existsSync(currentPath)) continue

    // Find valid version directories
    const versions = readdirSync(appDir, { withFileTypes: true })
      .filter(e => {
        if (!e.isDirectory()) return false
        const pkgPath = join(appDir, e.name, 'package.json')
        if (!existsSync(pkgPath)) return false
        try {
          const pkg = JSON.parse(readFileSync(pkgPath, 'utf-8'))
          return !!pkg.scripts?.toes
        } catch {
          return false
        }
      })
      .map(e => e.name)
      .sort()
      .reverse()

    const latest = versions[0]
    if (latest) {
      symlinkSync(latest, currentPath)
    }
  }
}

function discoverApps() {
  for (const dir of allAppDirs()) {
    const { pkg, error } = loadApp(dir)
    const state: AppState = error ? 'invalid' : 'stopped'
    const icon = pkg.toes?.icon ?? DEFAULT_EMOJI
    const tool = pkg.toes?.tool
    _apps.set(dir, { name: dir, state, icon, error, tool })
  }
  update()
}

function ensureLogDir(appName: string): string {
  const dir = logDir(appName)
  if (!existsSync(dir)) {
    mkdirSync(dir, { recursive: true })
  }
  return dir
}

function getPort(appName?: string): number {
  // Try to return the same port this app used before
  if (appName) {
    const previousPort = _appPorts.get(appName)
    if (previousPort !== undefined) {
      // Check if it's still in the available pool
      const idx = _availablePorts.indexOf(previousPort)
      if (idx !== -1) {
        _availablePorts.splice(idx, 1)
        return previousPort
      }
      // Port is in use by another app, fall through to get new one
    }
  }

  // Get next available port
  const port = _availablePorts.shift()
  if (port === undefined) {
    // Pool exhausted - this shouldn't happen with 100 ports
    throw new Error('No available ports')
  }

  // Remember this port for the app
  if (appName) {
    _appPorts.set(appName, port)
  }

  return port
}

async function gracefulShutdown(signal: string) {
  if (_shuttingDown) return
  _shuttingDown = true

  hostLog(`Received ${signal}, shutting down gracefully...`)

  const running = runningApps()
  if (running.length === 0) {
    hostLog('No apps running, exiting.')
    process.exit(0)
  }

  hostLog(`Stopping ${running.length} app(s)...`)

  // Stop all running apps
  for (const app of running) {
    app.manuallyStopped = true
    if (app.healthCheckTimer) {
      clearInterval(app.healthCheckTimer)
      app.healthCheckTimer = undefined
    }
    app.proc?.kill()
  }

  // Wait for all apps to exit with timeout
  const shutdownStart = Date.now()
  const checkInterval = setInterval(() => {
    const stillRunning = runningApps()
    if (stillRunning.length === 0) {
      clearInterval(checkInterval)
      hostLog('All apps stopped, exiting.')
      process.exit(0)
    }

    // Check for timeout
    if (Date.now() - shutdownStart > SHUTDOWN_TIMEOUT) {
      clearInterval(checkInterval)
      hostLog(`Shutdown timeout, forcing ${stillRunning.length} app(s) to stop...`)
      for (const app of stillRunning) {
        if (app.proc) {
          app.proc.kill(9) // SIGKILL
        }
      }
      // Give a moment for SIGKILL to take effect
      setTimeout(() => {
        hostLog('Forced shutdown complete, exiting.')
        process.exit(1)
      }, 500)
    }
  }, 100)
}

function handleHealthCheckFailure(app: App) {
  app.consecutiveHealthFailures = (app.consecutiveHealthFailures ?? 0) + 1
  info(app, `Health check failed (${app.consecutiveHealthFailures}/${HEALTH_CHECK_FAILURES_BEFORE_RESTART})`)

  if (app.consecutiveHealthFailures >= HEALTH_CHECK_FAILURES_BEFORE_RESTART) {
    info(app, 'Too many health check failures, restarting...')
    // Clear health check timer before killing
    if (app.healthCheckTimer) {
      clearInterval(app.healthCheckTimer)
      app.healthCheckTimer = undefined
    }
    // Don't set manuallyStopped - we want auto-restart to kick in
    app.proc?.kill()
  }
}

function initPortPool() {
  _availablePorts.length = 0
  for (let port = MIN_PORT; port <= MAX_PORT; port++) {
    _availablePorts.push(port)
  }
}

function markAsRunning(app: App, port: number, isHttpApp: boolean) {
  if (app.startupTimer) {
    clearTimeout(app.startupTimer)
    app.startupTimer = undefined
  }
  app.state = 'running'
  app.started = Date.now()
  app.isHttpApp = isHttpApp
  update()

  if (isHttpApp) {
    startHealthChecks(app, port)
  } else {
    startProcessHealthChecks(app)
  }
}

function loadApp(dir: string): LoadResult {
  try {
    const pkgPath = join(APPS_DIR, dir, 'current', 'package.json')
    const file = readFileSync(pkgPath, 'utf-8')

    try {
      const json = JSON.parse(file)

      if (json.scripts?.toes) {
        return { pkg: json }
      } else {
        return { pkg: json, error: 'Missing scripts.toes in package.json' }
      }
    } catch (e) {
      const error = `Invalid JSON in package.json: ${e instanceof Error ? e.message : String(e)}`
      return { pkg: {}, error }
    }
  } catch (e) {
    return { pkg: {}, error: 'Missing package.json' }
  }
}

function loadAppEnv(appName: string): Record<string, string> {
  const envDir = join(TOES_DIR, 'env')
  const env: Record<string, string> = {}

  const parseEnvFile = (path: string) => {
    if (!existsSync(path)) return
    const content = readFileSync(path, 'utf-8')
    for (const line of content.split('\n')) {
      const trimmed = line.trim()
      if (!trimmed || trimmed.startsWith('#')) continue
      const eqIndex = trimmed.indexOf('=')
      if (eqIndex === -1) continue
      const key = trimmed.slice(0, eqIndex).trim()
      let value = trimmed.slice(eqIndex + 1).trim()
      // Remove surrounding quotes
      if ((value.startsWith('"') && value.endsWith('"')) ||
          (value.startsWith("'") && value.endsWith("'"))) {
        value = value.slice(1, -1)
      }
      if (key) env[key] = value
    }
  }

  parseEnvFile(join(envDir, '_global.env'))
  parseEnvFile(join(envDir, `${appName}.env`))

  return env
}

function maybeResetBackoff(app: App) {
  if (app.started && Date.now() - app.started >= STABLE_RUN_TIME) {
    app.restartAttempts = 0
  }
}

function releasePort(port: number) {
  // Return port to pool if not already there
  if (!_availablePorts.includes(port)) {
    _availablePorts.push(port)
    // Keep sorted for predictable allocation
    _availablePorts.sort((a, b) => a - b)
  }
}

function rotateLogs() {
  const cutoff = Date.now() - LOG_RETENTION_DAYS * 24 * 60 * 60 * 1000

  for (const appName of allAppDirs()) {
    const dir = logDir(appName)
    if (!existsSync(dir)) continue

    for (const file of readdirSync(dir)) {
      if (!file.endsWith('.log')) continue
      const dateStr = file.replace('.log', '')
      const fileDate = new Date(dateStr).getTime()
      if (fileDate < cutoff) {
        unlinkSync(join(dir, file))
        hostLog(`Rotated old log: ${appName}/logs/${file}`)
      }
    }
  }
}

function writeLogLine(appName: string, streamType: 'stdout' | 'stderr' | 'system', text: string) {
  ensureLogDir(appName)
  const timestamp = new Date().toISOString()
  const line = `[${timestamp}] [${streamType}] ${text}\n`
  appendFileSync(logFile(appName), line)
}

async function runApp(dir: string, port: number) {
  const { error } = loadApp(dir)
  if (error) return

  const app = _apps.get(dir)
  if (!app) return

  // Set state to starting
  app.state = 'starting'
  app.port = port
  app.logs = []
  app.consecutiveHealthFailures = 0
  update()

  // Start startup timeout
  app.startupTimer = setTimeout(() => {
    if (app.state === 'starting') {
      info(app, 'Startup timeout, killing process...')
      app.proc?.kill()
    }
  }, STARTUP_TIMEOUT)

  // Resolve symlink to actual timestamp directory
  const currentLink = join(APPS_DIR, dir, 'current')
  const cwd = realpathSync(currentLink)

  const needsInstall = !existsSync(join(cwd, 'node_modules'))
  if (needsInstall) info(app, 'Installing dependencies...')
  const install = Bun.spawn(['bun', 'install'], { cwd, stdout: 'pipe', stderr: 'pipe' })
  await install.exited

  info(app, `Starting on port ${port}...`)

  // Load env vars from TOES_DIR/env/
  const appEnv = loadAppEnv(dir)

  const proc = Bun.spawn(['bun', 'run', 'toes'], {
    cwd,
    env: { ...process.env, ...appEnv, PORT: String(port), NO_AUTOPORT: 'true', APPS_DIR, TOES_DIR, TOES_URL },
    stdout: 'pipe',
    stderr: 'pipe',
  })

  app.proc = proc

  // Check if process is alive using ps(1) - more reliable than Bun's API
  const isProcessAlive = async (pid: number): Promise<boolean> => {
    try {
      const ps = Bun.spawn(['ps', '-p', String(pid)], { stdout: 'pipe', stderr: 'pipe' })
      const code = await ps.exited
      return code === 0
    } catch {
      return false
    }
  }

  // Poll to verify app started - tries /ok for HTTP apps, falls back to survival check
  const pollStartup = async () => {
    const pollInterval = 500
    const survivalThreshold = 5000 // Consider non-HTTP apps running after 5s
    const startTime = Date.now()
    const pid = proc.pid

    while (app.state === 'starting' && app.proc === proc) {
      // First check if process is still alive
      const alive = await isProcessAlive(pid)
      if (!alive) {
        info(app, 'Process died during startup')
        // proc.exited handler will clean up
        return
      }

      // Try /ok endpoint for HTTP apps
      try {
        const controller = new AbortController()
        const timeout = setTimeout(() => controller.abort(), 2000)
        const response = await fetch(`http://localhost:${port}/ok`, {
          signal: controller.signal,
        })
        clearTimeout(timeout)

        if (response.ok) {
          // HTTP app is running and healthy
          markAsRunning(app, port, true)
          return
        }

        // App responded but /ok returned error - mark as error and kill
        info(app, `/ok returned ${response.status}`)
        app.error = `Health check failed: /ok returned ${response.status}`
        app.proc?.kill()
        return
      } catch {
        // Connection failed - app not ready yet or not an HTTP app
      }

      // If process survived long enough, consider it running (non-HTTP app)
      if (Date.now() - startTime >= survivalThreshold) {
        info(app, 'No /ok endpoint, marking as running (process survived 5s)')
        markAsRunning(app, port, false)
        return
      }

      await new Promise(resolve => setTimeout(resolve, pollInterval))
    }
  }

  pollStartup()

  const streamOutput = async (stream: ReadableStream<Uint8Array> | null, streamType: 'stdout' | 'stderr') => {
    if (!stream) return
    const reader = stream.getReader()
    const decoder = new TextDecoder()
    while (true) {
      const { done, value } = await reader.read()
      if (done) break
      const chunk = decoder.decode(value)
      const lines = chunk.split('\n').map(l => l.trimEnd()).filter(Boolean)
      for (const text of lines) {
        // Skip health check logs (e.g., "200 GET http://localhost:3001/ok (0ms)")
        if (/\bGET\b.*\/ok\b/.test(text)) continue
        info(app, text)
        writeLogLine(dir, streamType, text)
        app.logs = (app.logs ?? []).slice(-MAX_LOGS)
      }
      if (lines.length) update()
    }
  }

  streamOutput(proc.stdout, 'stdout')
  streamOutput(proc.stderr, 'stderr')

  // Handle process exit
  proc.exited.then(code => {
    // Clear all timers
    clearTimers(app)

    // Check if app was stable before crashing (for backoff reset)
    maybeResetBackoff(app)

    if (code !== 0) {
      const msg = `Exited with code ${code}`
      app.logs?.push({ time: Date.now(), text: msg })
      writeLogLine(dir, 'system', msg)
    } else {
      app.logs?.push({ time: Date.now(), text: 'Stopped' })
      writeLogLine(dir, 'system', 'Stopped')
    }

    // Release port back to pool
    if (app.port) {
      releasePort(app.port)
    }

    // Reset to stopped state (or invalid if error or no longer valid)
    app.state = (isApp(dir) && !app.error) ? 'stopped' : 'invalid'
    app.proc = undefined
    app.port = undefined
    app.started = undefined
    update()

    // Schedule restart if appropriate
    if (shouldAutoRestart(app, code)) {
      scheduleRestart(app, dir)
    }
  })
}

function saveApp(dir: string, pkg: any) {
  const path = join(APPS_DIR, dir, 'current', 'package.json')
  writeFileSync(path, JSON.stringify(pkg, null, 2) + '\n')
}

function scheduleRestart(app: App, dir: string) {
  const attempts = app.restartAttempts ?? 0
  const delayIndex = Math.min(attempts, RESTART_DELAYS.length - 1)
  const delay = RESTART_DELAYS[delayIndex]!

  app.restartAttempts = attempts + 1
  app.lastRestartTime = Date.now()

  info(app, `Scheduling restart in ${delay / 1000}s (attempt ${app.restartAttempts})...`)

  setTimeout(() => {
    // Double-check conditions before restarting
    if (_shuttingDown) return
    if (app.manuallyStopped) return
    if (app.state !== 'stopped') return
    if (!isApp(dir)) return

    info(app, 'Restarting...')
    runApp(dir, getPort(dir))
  }, delay)
}

function setupShutdownHandlers() {
  process.on('SIGTERM', () => gracefulShutdown('SIGTERM'))
  process.on('SIGINT', () => gracefulShutdown('SIGINT'))
}

function shouldAutoRestart(app: App, exitCode: number | null): boolean {
  // Don't restart during host shutdown
  if (_shuttingDown) return false

  // Don't restart if manually stopped
  if (app.manuallyStopped) return false

  // Don't restart if app became invalid
  if (app.state === 'invalid') return false

  // Only restart on non-zero exit codes (crashes)
  if (exitCode === 0) return false

  return true
}

function startHealthChecks(app: App, port: number) {
  app.healthCheckTimer = setInterval(async () => {
    if (app.state !== 'running') {
      if (app.healthCheckTimer) {
        clearInterval(app.healthCheckTimer)
        app.healthCheckTimer = undefined
      }
      return
    }

    try {
      const controller = new AbortController()
      const timeout = setTimeout(() => controller.abort(), HEALTH_CHECK_TIMEOUT)

      const response = await fetch(`http://localhost:${port}/ok`, {
        signal: controller.signal,
      })

      clearTimeout(timeout)

      if (response.ok) {
        // Reset consecutive failures on success
        app.consecutiveHealthFailures = 0
      } else {
        handleHealthCheckFailure(app)
      }
    } catch (e) {
      handleHealthCheckFailure(app)
    }
  }, HEALTH_CHECK_INTERVAL)
}

function startProcessHealthChecks(app: App) {
  // For non-HTTP apps, just verify process is still alive using ps(1)
  app.healthCheckTimer = setInterval(async () => {
    if (app.state !== 'running') {
      if (app.healthCheckTimer) {
        clearInterval(app.healthCheckTimer)
        app.healthCheckTimer = undefined
      }
      return
    }

    const pid = app.proc?.pid
    if (!pid) {
      handleHealthCheckFailure(app)
      return
    }

    try {
      const ps = Bun.spawn(['ps', '-p', String(pid)], { stdout: 'pipe', stderr: 'pipe' })
      const code = await ps.exited
      if (code === 0) {
        // Process is alive
        app.consecutiveHealthFailures = 0
      } else {
        handleHealthCheckFailure(app)
      }
    } catch {
      handleHealthCheckFailure(app)
    }
  }, HEALTH_CHECK_INTERVAL)
}

function startShutdownTimeout(app: App) {
  app.shutdownTimer = setTimeout(() => {
    if (app.proc && (app.state === 'stopping' || app.state === 'running')) {
      info(app, 'Shutdown timeout, sending SIGKILL...')
      app.proc.kill(9) // SIGKILL
    }
  }, SHUTDOWN_TIMEOUT)
}