Build CLI binaries on-demand when requested via /dist/:file endpoint

src/server/index.tsx

@@ -59,9 +59,49 @@ app.all('/api/tools/:tool/:path{.+}', async c => {
   })
 })
 
+const CLI_ENTRY = import.meta.dir + '/../cli/index.ts'
 const DIST_DIR = import.meta.dir + '/../../dist'
 const INSTALL_SCRIPT = await Bun.file(import.meta.dir + '/install.sh').text()
 
+interface BuildTarget {
+  arch: string
+  name: string
+  os: string
+}
+
+const BUILD_TARGETS: BuildTarget[] = [
+  { os: 'darwin', arch: 'arm64', name: 'toes-macos-arm64' },
+  { os: 'darwin', arch: 'x64', name: 'toes-macos-x64' },
+  { os: 'linux', arch: 'arm64', name: 'toes-linux-arm64' },
+  { os: 'linux', arch: 'x64', name: 'toes-linux-x64' },
+]
+
+const buildInFlight = new Map<string, Promise<boolean>>()
+
+async function buildBinary(target: BuildTarget): Promise<boolean> {
+  const existing = buildInFlight.get(target.name)
+  if (existing) return existing
+
+  const promise = (async () => {
+    const { existsSync, mkdirSync } = await import('fs')
+    if (!existsSync(DIST_DIR)) mkdirSync(DIST_DIR, { recursive: true })
+
+    const proc = Bun.spawn([
+      'bun', 'build', CLI_ENTRY, '--compile',
+      '--target', `bun-${target.os}-${target.arch}`,
+      '--minify', '--sourcemap=external',
+      '--outfile', `${DIST_DIR}/${target.name}`,
+    ], { stdout: 'inherit', stderr: 'inherit' })
+
+    const exitCode = await proc.exited
+    return exitCode === 0
+  })()
+
+  buildInFlight.set(target.name, promise)
+  promise.finally(() => buildInFlight.delete(target.name))
+  return promise
+}
+
 // Install script: curl -fsSL http://toes.local/install | bash
 app.get('/install', c => {
   if (!TOES_URL) return c.text('TOES_URL is not configured', 500)
@@ -69,7 +109,7 @@ app.get('/install', c => {
   return c.text(script, 200, { 'content-type': 'text/plain' })
 })
 
-// Serve built CLI binaries from dist/
+// Serve built CLI binaries from dist/, building on-demand if needed
 app.get('/dist/:file', async c => {
   const file = c.req.param('file')
   if (!file || file.includes('/') || file.includes('..')) {
@@ -77,9 +117,12 @@ app.get('/dist/:file', async c => {
   }
   const bunFile = Bun.file(`${DIST_DIR}/${file}`)
   if (!(await bunFile.exists())) {
-    return c.text(`Binary "${file}" not found — run cli:build:all on the server`, 404)
+    const target = BUILD_TARGETS.find(t => t.name === file)
+    if (!target) return c.text('Not found', 404)
+    const ok = await buildBinary(target)
+    if (!ok) return c.text(`Failed to build "${file}"`, 500)
   }
-  return new Response(bunFile, {
+  return new Response(Bun.file(`${DIST_DIR}/${file}`), {
     headers: { 'content-type': 'application/octet-stream' },
   })
 })